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Overload Relays

Motor Overload Relays for Industrial Motor Protection

Motor overload relays are designed to protect electric motors from overheating and damage caused by overload conditions, phase imbalance, or motor stall situations. These protection devices are commonly installed in industrial control panels and motor control centers (MCCs) where reliable motor protection is critical to maintaining production uptime.

In modern automation systems, overload relays are used alongside contactors, starters, and motor controllers to monitor current draw and trip the motor circuit when unsafe operating conditions occur. Selecting the correct overload relay requires matching the relay’s current range, trip class, reset configuration, and protection features to the motor’s full-load current (FLA) and application environment.

Common applications

  • Motor protection in MCC buckets and control cabinets
  • Pumps, compressors, and industrial fans
  • Conveyors and material handling systems
  • Packaging and manufacturing equipment
  • OEM machinery and industrial automation systems

Types of overload relays

  • Electronic overload relays
  • Thermal overload relays
  • Solid-state motor protection relays
  • Overload relays with communication capabilities

Shop overload relay categories

If you need help selecting the correct overload relay for your motor application, confirm the motor full-load current (FLA), trip class, reset requirements, and mounting configuration before installation.

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    Product OverviewTechnical specifications for 592-C1FA Manufacturer Allen Bradley Category Motors Product Line 592 Overload Relays Part Number 592-C1FA UPC 662072590096 Weight 1.50 lbs (0.68 kg) Product Description Motor Starter Overload Relay Relay Style...

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    Product OverviewTechnical specifications for 592-C1DT Manufacturer Allen Bradley Product Type Solid-State Overload Relay Product Line 592 Overload Relays Part Number 592-C1DT Weight 1.81 lbs (0.82 kg) Mounting Style Size 00 Starter Mount FLA Adjustment 0...

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    Product OverviewTechnical specifications for 592-BOV16 Manufacturer Allen Bradley Category Motors Product Line 592 Overload Relays Part Number 592-BOV16 UPC 781180156342 Weight 3.00 lbs (1.36 kg) Product Overload Relay NEMA Relay Yes Relay Type Eutectic...

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    Product OverviewTechnical specifications for 592-B1KD Manufacturer Allen Bradley Product Type Overload relay Product Line 592 Overload Relays Part Number 592-B1KD Weight 2.94 lbs (1.33 kg) Operating Temperature Range 0 to 40 °C Relay Type Solid State...

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    Product OverviewTechnical specifications for 592-B1HC Manufacturer Allen Bradley Product Type Overload Relay Product Line 592 Overload Relays Part Number 592-B1HC Weight 0.94 lbs (0.43 kg) Thermal Current 5.0 A Rated Insulation Voltage 600 V Reset Type...

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    Product OverviewTechnical specifications for 592-B1GA Manufacturer Allen Bradley Product Type Overload relay Product Line 592 Overload Relays Part Number 592-B1GA Weight 0.75 lbs (0.34 kg) Heaters No Heater Required Full-load current 5.7 to 18 A Trip...

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    Product OverviewTechnical specifications for 592-A2KD Manufacturer Allen Bradley Product Type Overload relay Product Line 592 Overload Relays Part Number 592-A2KD Weight 1.44 lbs (0.65 kg) Storage Temperature Range 0 to 40 °C Relay Type Solid State...

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    Product OverviewTechnical specifications for 592-A2DA Manufacturer Allen Bradley Product Type Solid-state overload relay Product Line 592 Overload Relays Part Number 592-A2DA Weight 0.81 lbs (0.37 kg) UPC 10662072589509 Reset Type Manual Trip Class 20...

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    Product OverviewTechnical specifications for 592-A1ME Manufacturer Allen Bradley Product Type Overload relay Product Line 592 Overload Relays Part Number 592-A1ME Weight 3.25 lbs (1.47 kg) Full-load current range 57 to 180 A Trip Class Class 10 Reset...

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